Energy Optimisation for Cement Production

Energy co-pilot for kilns, raw mills, cement mills, fans, and clinker coolers. Reduce specific energy (kWh/t and kcal/kg clinker) through APC-driven combustion control, grinding optimisation, and alternative-fuel handling.

MAVEN CEMENT Energy Optimisation for Cement Production

Energy Operations Co-Pilot

Energy operations across the full cement flow — from raw meal grinding through pyroprocessing to finish milling — with savings visibility at every stage.

Real-Time Energy Monitoring

Live kW, kWh, m³, and tonnes streamed from controllers and meters into one operations view — equipment-level granularity with engineering units and normal ranges.

APC Energy Mode

Run the existing MAVEN APC controller in Energy objective — advisory or closed-loop — to push setpoints toward minimum specific energy without touching production rate or quality limits.

Equipment-Level Insights

APM-style health, performance, and energy KPIs for every motor, fan, pump, and heat-using asset. See where energy is wasted and which assets need attention.

Savings Forecast

Built-in forecaster shows projected daily, monthly, and annual savings against baseline — so the value of every setpoint change is visible to operators and management.

Trends & Historian

Built-in high-performance time-series historian with high-resolution trends, roll-ups, and side-by-side comparisons. Drill into any KPI from any time window.

KPI Dashboards & Alerts

Production-rate-normalised KPIs, SEU-level breakdown, deviation alerts, and management-ready reports — all integrated with mAvenIt for natural-language queries.

Lower kcal per kg Clinker.

MAVEN CEMENT brings APC, alternative-fuel optimisation, and energy intelligence to every kiln line and grinding circuit.

Request a Demo