Smarter Glass Manufacturing — From Furnace to Forming

MavenProTech brings advanced process control, energy optimisation, and equipment intelligence to regenerative and oxy-fuel furnaces, forehearths, and lehrs — cutting specific energy and stabilising glass quality.

Glass manufacturing — furnace and forming line

What Operations Teams Face

Furnace Energy

Glass melting is one of the most energy-intensive processes in industry. Combustion stoichiometry, regenerator efficiency, and pull rate all swing specific energy by 10–20%.

Glass Quality

Defect rates and throughput are tightly coupled to thermal uniformity. Forehearth and lehr profile control directly drive yield.

Carbon & NOx

EU ETS, NOx limits, and oxy-fuel transitions demand precise combustion control and verified emissions reporting.

MAVEN GLASS — Furnace Energy Optimisation

Targeted energy operations for regenerative and oxy-fuel furnaces, forehearths, and lehrs — combustion stoichiometry, pull rate, and waste-heat recovery, all visible and optimised continuously.

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Solutions for Glass

MAVEN GLASS

Furnace energy operations co-pilot — combustion, pull rate, and waste-heat recovery.

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MAVEN APC

Multi-variable predictive control for furnace temperature, gob weight, and forehearth profile.

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MAVEN APM

Predictive maintenance for regenerators, electric boost, forehearths, and IS machines.

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MAVEN SPC

Statistical process control for glass quality — defect rates, dimensional tolerances, and stress.

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MAVEN FDM

Field device management for thermocouples, level sensors, and combustion analysers.

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mAvenIt

Natural-language operator co-pilot — query furnace state, recipes, and KPIs in plain English.

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Lower Furnace Energy. Hold the Glass Quality.

See how MAVEN GLASS and our APC/APM stack deliver auditable energy savings without compromising pull rate, redox, or refractory life.

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