Pulp & Paper Mill Automation

From the woodyard through digesters, bleach plant, paper machines, and recovery boilers — MavenProTech automation drives stable runnability, lower energy intensity, and predictive uptime across the entire mill.

Pulp & Paper Mill Automation

Mill-Wide Performance Demands

Paper Machine Runnability

Maintaining stable basis weight, moisture, and caliper at high speeds — minimising sheet breaks, broke and grade-change losses while protecting tissue and board quality.

Energy & Steam Intensity

Pulp & paper is one of the most steam- and electricity-intensive industries — every percentage point of energy savings drops directly to the bottom line.

Unplanned Downtime

Unscheduled outages on digesters, recovery boilers, lime kilns and PMs can cost millions per day — predictive maintenance and instrument health are mission-critical.

MAVEN PAPER — Energy Optimisation Co-Pilot

Reduce specific energy across digesters, recovery boilers, evaporators, paper machines, and steam systems. Intelligent steam balancing and dryer-section optimisation cut GJ per tonne on existing assets.

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Solutions for Pulp & Paper Mills

A targeted product set covering process control, asset health, sequence automation, AI assistance and digital twinning for the pulp & paper industry.

MAVEN APC

Multi-variable predictive control on continuous & batch digesters, bleach plant, paper machine drying section and recovery boilers — stabilising kappa, brightness, basis weight and moisture.

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MAVEN APM

Predictive maintenance for refiners, agitators, fans, pumps, lime kilns, recovery boilers and paper machine drives — surfacing degradation before it becomes downtime.

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MAVEN SEQ

Automated startup, shutdown and grade-change sequences for paper machines, bleach plant and recovery — coordinating drives, valves and controllers with full safety interlocks.

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mAvenIt

mAvenIt natural language operations assistant — surfacing root-cause for breaks & grade losses, summarising shift events and answering operator questions in plain English.

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MAVEN DTWIN

Digital twin models of digesters, bleach plant, paper machines and recovery boilers — for what-if analysis, operator training and offline optimisation.

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Proven Pulp & Paper Applications

Paper Machine Stabilisation

Deploy MAVEN APC across the wet end and drying section to stabilise basis weight, moisture and caliper — reducing breaks, broke and grade-change losses while running closer to design speed.

  • Cross-direction and machine-direction control
  • Steam and condensate optimisation in the dryer
  • Grade-change minimisation with sequenced ramps
MAVEN APC for paper machine stabilisation

Recovery Boiler & Lime Kiln Health

MAVEN APM combined with MAVEN FDM gives a complete asset and instrument health picture for the recovery boiler, lime kiln and causticising area — preventing the most expensive unplanned outages in the mill.

  • Vibration, thermal and process anomaly detection
  • Calibration tracking on all critical instruments
  • Predictive shutdown planning with TTF forecasts
MAVEN APM for recovery boiler health

AI-Assisted Mill Operations

mAvenIt gives operators and engineers a single conversational interface to query trends, root-cause breaks, summarise shift events, and pull procedure steps — drawing on MAVEN DTWIN scenarios under the hood.

  • Plain-English shift handover summaries
  • Break root-cause investigations on demand
  • Procedure recall & safe-operating envelope queries
mAvenIt for mill operations

Run Your Mill Smarter

Lift runnability, drop energy intensity and prevent the next unplanned outage.

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